UNITED STATES DEPARTMENT OF AGRICULTURE

RURAL UTILITIES SERVICE

2002 ENGINEERING SEMINAR

 

REVISION OF THE

NATIONAL ELECTRICAL SAFETY CODE

 

H. Robert Lash - Moderator

Harvey Bowles - Grounding

Jim Bohlk - Overhead Lines (Clearances)

Donald Heald - Overhead Lines (Strength and Loading)

Trung Hiu - Underground Lines

 

INTRODUCTION

As all of you should be aware, the National Electrical Safety Code C2 was revised and published August 1, 2001. This edition may have been used at any time on or after the publication date. This edition became effective 180 days following its publication date for application to new installations and extensions where both design and approval were started after the expiration of that period, unless otherwise stipulated by the administrative authority.

I don’t know if you know that the revision cycle for the NESC is five years. Work on the 2007 Code has already started. RUS is lucky to have four engineers who sit on various subcommittees of the code and who have worked on the revision of the code. They are here to discuss some of the important changes to their respective sections of the code.

Harvey Bowles, who is Chairman of Technical Committee A, is a member of Subcommittee 2, Grounding Methods, Section 9. Harvey has been with RUS for well over 20 years and before joining the Grounding Methods subcommittee a few years ago, he was a member of the Underground Lines Subcommittee.

Jim Bohlk, Electrical Engineer in the Distribution Branch, is member of Subcommittee 4, Overhead Lines-Clearances, Sections 20, 21, 22 and 23. Jim has been with RUS for over 12 years and a member of these committees for over 6 years.

Donald Heald, Structural Engineer in the Transmission Branch, is a member of Subcommittee 5, Overhead Lines- Strength and Loadings, Sections 24, 25, 26 and 27. Don has been with RUS and a member of these sections for well over 20 years.

Trung Hiu, Electrical Engineer in the Distribution Branch, is a member of Subcommittee 7, Underground Lines, Sections 30 - 39. Trung has been with RUS for over 10 years and a member of this subcommittee for over a year.

 

Section 9 - Grounding

The first change most will notice about Section 9 is that the numbering has changed – instead of Rule 90, it is now Rule 090. This was done to match other general rule nomenclature.

Several definitions in Section 2 were added:

Multigrounded/ multiple grounded system: A system of conductors in which a neutral conductor is intentionally grounded solidly at specified intervals. A multigrounded or multiple grounded system may or may not be effectively grounded.

Compare this definition to that of "effectively grounded":

Intentionally connected to earth through a ground connection or connections of sufficiently low impedance and having sufficient current-carrying capacity to limit the buildup of voltages to levels below that which may result in undue hazard to persons or to connected equipment.

In other words, you cannot assume that because you have a multi-grounded neutral system that it is effectively grounded.

Other definitions added include:

Shield wire/conductor (also referred to as static wire or ground wire): A grounded conductor installed to shield transmission or distribution phase conductors from direct lightning strikes.

Unigrounded or single grounded system: A system of conductors in which one conductor is intentionally grounded solidly at a specific location, typically at the source.

Other significant changes in Section 9 include:

One final note – IEEE has started a webpage called the National Electrical Safety Code Zone (http://standards.ieee.org/nesc). You can find links to ordering information, interpretations, tentative interim amendments, and errata sheets.

 

2002 NATIONAL ELECTRICAL SAFETY CODE

CHANGES IN SECTION 23 (CLEARANCES)

 

Section 23, Clearances, encompasses approximately 35 percent of the 2002 Edition of the National Electrical Safety Code (NESC). Since the 1997 Edition of the NESC there have been approximately 70 rule changes in Section 23. Changes have also been made to the values and footnotes of 13 tables (plus 13 metric tables) in this section of the Code. The changes made are important but overall are rather minor in nature. These changes will generally, but not always, have little impact on future electric and communication line designs.

Listed below are a few representative changes that have been made to Section 23 of the NESC:

There are now several new rules and clearances dealing with communication conductors and antennas. These new rules and revisions are found in Rules 235F, 235H, 235I and Table 238-1.

Of particular interest to rural distribution engineers are the changes in Rule 235C2b(1). This rule specifies what conductor loading assumptions must be made to determine midspan clearances. The exception that gave an extra measure of latitude for long, rural lines has been virtually eliminated. It is now assumed that, without exception, lower conductors shed their ice loads before upper conductors do. The rule and its exceptions are very complicated now because of the way they are written. We suggest that you familiarize yourself with meaning and the intent of this new rule.

It is not important that you remember these changes; it is important that you remember that several changes have been made. Whenever designing new structures and new lines, we strongly recommend that you refer to the most recent edition of the NESC to confirm that all separations and clearances are in compliance.

 

Sections 24, 25, 26 & 27-Strengths and Loadings

Subcommittee 5 is responsible for Sections 24, 25, 26 and 27 of the NESC. These sections deal with Strengths and Loadings for Overhead Lines. Proposed changes to these sections of the 1997 NESC were numerous and produced much debate and comment. Some of the proposed changes and what has been adopted in the 2002 NESC are summarized below:

  1. There was a proposal to remove the 60-ft. height limit in Rule 250C. The present code requires one to consider extreme winds for structures over 60 feet. NESC subcommittee 5 was considering removal of this exclusion, thus requiring designers to consider extreme winds for all structures regardless of their height. If this proposal passed, distribution lines may have to be the same strength as transmission lines in situations where extreme winds control the design.
  1. A new combined ice and wind 50-year map was proposed to be included in section 25, Loadings for Grades B and C. This map appeared in the RUS 1998 Items of Engineering Interests. The subcommittee proposed to allow utilities to meet current requirements of Light, Medium, or Heavy Loading District loads or to meet the new combined ice and wind map.
  1. One proposal replaced the current 50-year extreme wind map (based on fastest mile speeds) with the new ASCE 7, 50-year wind map based on a 3-second gust wind speed.

Load = .00256*V 2*kz* GRF*I*Cd*A

Where

V = basic wind speed, 3-second gust wind speed in miles per hour

kz = velocity pressure exposure coefficient (Table 250-2)

GRF = Gust Response Factor (Table 250-3)

I = Importance factor (1.0 for utility structures and their support facilities.)

Cd = Shape Factor

A = projected wind area (ft2)

  1. Fiber reinforced composite structures and crossarms were proposed to be added to the strengths and loading sections.
  1. One proposal concerns the Grade C transverse overload factor on steel or prestressed concrete structures. The proposal is to change the overload factor from 2.2 to 1.75.
  1. Subcommittee 5 considered a complete rewrite of sections 24,25,and 26. This proposal eliminates light, medium, and heavy loading district loads and replaces these loads with construction, extreme wind, and extreme wind and ice loads.

 

 

Important Updates to the Safety Rules for

Underground Lines in the 2002 NESC

 

New Rules:

Rule 323. Manholes, Handholes, and Vaults

323.C.5 – Any manhole greater than 1.25 m (4 ft.) in depth shall be designed so it can be entered by means of a ladder or other suitable climbing device. Equipment, cable, and hangers are not suitable climbing devices.

Rule 354. Random Separation

354.A.2 – Radial separation of supply and communications cables or conductors from steam lines, gas, and other fuel lines shall be not less than 300 mm (12 in).

Revised Rules:

Rule 320. Location

320.B.5 – Gas and Other Fuel Lines – Conduit should have sufficient separation from gas and other fuel lines to permit the use of pipe maintenance equipment. Conduit shall not enter the same manhole, handhole, or vault with gas or other fuel lines.

Rule 323. Manholes, Handholes & Vaults

323.E.3 – Where accessible to the public, access doors to utility tunnels and vaults shall be locked unless qualified persons are in attendance to restrict entry by unqualified persons. When vaults and utility tunnels contain exposed live parts, a prominent safety sign shall be visibly posted before entering the vault. NOTE: ANSI Z535 contain information regarding safety signs.